You’ve seen a sharp commercials before putting a spotlight on strength, energy and durability. You know a ones. A Ford Explorer owning a lax silt highway that cuts by a timberland in hairpin turns. A Focus mastering a wintry highway so cold that physique panels glisten with layers of ice. Fords powering by silt and sand, down nation roads and by potholed city streets.

All that imagery isn’t only being combined for your observation pleasure. We trust each one of a vehicles—car, SUV and truck—must be durable and arguable adequate to safely, absolutely lift a business by a toughest pushing conditions imaginable.

Grueling use for impassioned automotive athletes

To make certain a new Ford car, SUV or lorry is, in fact, tough adequate for that oval, blue emblem, it gets put by a gauntlet of punishing tests. We shake them. We solidify them. Then we fry them. There’s a lax silt mountain to overcome, a movement pad to master, a H2O and silt baths to endure, a pothole march to complete. Afterwards, it’s on to a breeze hovel to work in both frozen and broiling gusts.

And those are only a few of a relocating car tests. When a car is parked, there’s a whole other set of tortures to survive. Doors, trunks and hoods are regularly slammed. A months-long saltwater showering that would disintegrate a bicycle tests gnawing resistance.

Next come a machines, that shake a car to find squeaks, inspect it for neglected emissions, disintegrate a engine to make certain it performs as engineered and impersonate a many bone-rattling highway conditions a motorist could encounter. There’s pushing over cold snow, prohibited silt and bowling-ball-sized rocks. It’s adequate to send a many impassioned athletes to a showers.

Ford C-max shake test

An instance of one of a many tests that a Ford C-max endures.

Ford engineers, mechanics, exam drivers and technicians inspect a vehicles from headlights to taillights to make certain they won’t let a business down in a many impassioned conditions on Earth. The explanation of a work comes out in consistently high owners compensation ratings.

Keeping a rival edge

It’s not only a cars and SUVs that contingency run a gauntlet. Even yet we’ve been charity a toughest trucks on a marketplace for decades, it doesn’t meant that prior tip outlines concede them to skip a test. And with this year’s introduction of a code new F-150, we knew we’d have to infer to longtime business that we weren’t going soothing by going next-generation. So we doubled down to uncover off a violence a truck’s high-strength, military-grade, aluminum-alloy physique and steel support could take.
An poison bath was combined to salt sprays to exam aluminum’s softened gnawing insurgency over steel. One exam on a aluminum physique panels unnatural 6 years of use in 6 weeks. In a end, exam models endured 10 million accumulative miles and thousands of hours of torture.

Ford Vehicles being Cold-tested during Eglin Air Force Base in Florida.

Many Ford vehicles are cold-tested in a trickery during Eglin Air Force Base in Florida.

In only one hardcore exam achieved each year, Ford engineers move antecedent cars, trucks and SUVs to a privately designed building during Elgin Air Force Base in Florida. Inside a McKinley Climatic Test Facility, a operation of antecedent vehicles go by cold-start and waiting trials in frozen temperatures.

“We started yesterday during 20 degrees Fahrenheit, and we’re only going down 20 degrees a day,” says Kirk Parrish, Ford’s heat control supervisor. “We’ll go all a approach to reduction 40. We’ll make certain all a systems are functioning scrupulously during those temperatures.”

Gasoline calibration operative Richard Shimon pronounced tests are privately geared to accommodate patron expectations of opening either a car is in Northern Canada or a Mojave Desert.

“We exam each engine and each application, from a Fiesta to a Focus to a Super Duty,” pronounced Shimon from underneath a complicated parka inside a facility. “We exam a accumulation of fuel properties to make certain a cars start and act as a business expect. We have vehicles from North America, South America, Asia-Pacific that we move here to Elgin Air Force Base to assure they accommodate all of a patron expectations.”

Source: https://media.ford.com/content/fordmedia/fna/us/en/products/trucks/f-150/2015-f150/toughest.pdf